aikendrum’s FM015 build

A reader (Thanks aikendrum!) sent in the details and pictures of his matte-black FM015:
Upgrading from a flat road road bike (CRX1) I simply could not find a happy medium with factory built road bikes on the market – I wanted something fast light and within budget – the closest I came was the Felt AR4/F4.
After searching for carbon frames I stumbled upon the forums at roadbikereview.com there I made the discovery regarding Hong Fu – it took me quite some time to gain confidence in purchasing from a Chinese unbranded manufacturer however the more threads I read the more confident I became.

aikendrum's FM015

I settled on the FM-015 which appeared to fit the bill, SRAM force components and Ritchie accessories.
Final Build List is as follows;
1x HF-FM015 Carbon Frame (3K Black Matte Finish)
1 x HF-FK007 Carbon Fork to match FM015 frame
1 x HF-HB003 Carbon Drop Handlebars – Aero styling.
1x SRAM 2010 Force Groupset 175mm Crank, 11-23
1 x Hope Single Bolt Seat Post Clamp Black 34.9   —> to be replaced with 1 x Thomson Seat Collar Black 34.9
1 x Ritchey Pro Carbon Matrix 4-Axis 44 Oversized Stem Carbon 110mm
1 x Fizik MicroTex Bar Tape Black
1 x Ritchey Pro Carbon Seat Post Carbon (Red Logo) 300 x 31.6
1 x Ritchey Pro Biomax Saddle Black (Red Logo)
1 x SRAM S27AL Competition Clincher Wheelset Black SRAM Freehub
2 x Continental Grand Prix SuperSonic Road Tyre  700×23 (150g each!)
1 x Zefal Tyre Liners for MTB, Road and Hybrid Bikes Grey
2 x Continental Quality Road Inner Tube Presta 42mm 700×18-25
Pedals will be Speedplay Zeros.
Notes:
  • The “SRAM GXP Bottom Bracket Cup Set English Thread” which comes as part of the SRAM Force Groupset is as soft as butter (for want of another word!) be super careful when applying torque to the cup ensuring your wrench does not slip off causing cosmetic damage in the least or mechanical in the worst case. I had this issue and even though it didn’t affect the performance I replaced it with a new Cup Set ~ AUD$29.13 from Wiggle
  • Hongfu sell a Seatpost (1 xHF-SP003 $38.00) – it appears their is no adjustment for the pitch – mine was pitched at about 5-10deg to the horizontal – no good I simply could not use it – no great loss at US$38 but just be warned.
  • The HF-SPC001 seat post clamp works well but is heavy and can be opened by hand – I initially replaced this with a Hope clamp as above however this is made of a very weak aluminium and I ended up splitting the bolt – Hope sent me a replacement no questions asked and I am currently using it but would like to replace it with the more robust Thomson Seat Collar.
  • I used the Neco headset from Hongfu, so far so good – I didn’t have too many issues installing it but used a different technique (Not PVC) for installing the race onto the fork. I used a plank of wood – drilled a 2-3inch hole, supported the plank of wood between two chairs, placed the race onto the fork and banged the race down onto the fork through the hole as opposed to the PVC method where you may be putting excess pressure on the fork and will have to support he fork somehow. (comprendez vous?)
  • My frame did not come with any cable barrel adjusters – I purchased these from my LBS.
  • No issue with the FM015 Top tube internal cabling however I found the SRAM rubber gromits used between the end of the gear/brake cable and top cap made the brake/grear change spongy – I ended up not installing these – I will have to be vigilant of water ingress but so far so good
  • Underneath the BB there is a plastic gear guide – this was screwed into place with a factory screw and didn’t look very durable – I replaced this with a decent Stainless Steel screw for good measure.
  • The 3K black Matte finish is better than I expected – it’s actually a paint finish ontop of the raw carbon so water et al beads off without worry. I have protected the underside of the down tube with psuedo 3M Helicopter tape – stones flicking off the front tyre made quite a noise however produced no noticable marks – the 3M tape is just for insurance!
I have now put approx 1000km on my new Carbon HF bike and it’s a sweet ride – accelaration is awesome – the SRAM 27AL wheelset combined with light tyres make easy work of hills.
Overall weight is currently 7.4Kg without pedals – once I get the Speedplay zeros I expect it will fall into the 7.6Kg range.
(edit – seatpost collar was stated as 31.8, should have been 34.9)
  • ryu92

    question for aikendrum,
    why did you change from a 34.9mm seatpost clamp to a 31.8?
    also what is the size for the front derailleur clamp?

    • slabber

      FD clamp is 34.9, same for the seatpost clamp 'size'. Not sure how aikendrum can use a 31.8 seatpost clamp as the seatpost diameter itself is 31.6…

      • CarbonNick

        I've fixed the post so it reads 34.9

    • aikendrum

      It's a typo – 34.9 for the FM015 frame.

    • Amlong77

      I just purchased an FM015 frame with the neco headset. Do you know how it is installed? It didn't come with any instructions.

  • Mrbert

    Thanks For putting this site together.I'm looking to order a FM015 frame. Not sure what size frame to order. I'm 5, 6″ leaning towards the 490. It is very hard to read the geometry charts.Any help would be a hugh help.
    Thanks
    Al

    • CarbonNick

      What do you ride at the moment (size and brand)? Does it fit you?

      Without knowing more I'd be inclined towards the 51cm frame. Most companies would class a 49 cm frame as XS, and 5'6″ isn't usually XS. Trek, for example would put you on something between a 50 and 54 cm frame: http://www.trekbikes.com/faq/questions.php?ques

  • Japsa

    Hi does anyone know what a proprietory headset could be used instead of Neco ?

    • Niklas

      I used the bottom half of the nico and then one of these:
      Cane Creek IS 3 Integrated Aheadset Black 1 1/8″ Short-Campag

  • Zap

    What a nice looking bike – this is exactly the type of bike I have been researching materials for to build for myself. I love the matte black stealth look!!

    How did you order from Hong Fu ? Their website says 30 pcs. minimum qty.

    • CarbonNick

      Just email them – I've never heard of them refusing an order. They have an ebay store, too – anybaby0888

    • Mrcreosote
  • Japsa

    Looking at FSA CF-40 as substitute, any one used ?

    • Larrysmith1000

      Hey Japsa,

      Did you figure out if the FSA CF-40 works? I am trying to find an integrated headset that works for my HF-FM015 (tapered headtub).

  • Niklas

    HF-SP003 is adjustable for pitch you just have to disengage the cups.

    • Matafoca

      hi niklas, i disassembled the HF-SP003 rail clamps, but the part where the seat rails rest doesnt move, i´ve applied considerable torque and doesn´t move. should i apply more? thanx from Argentina

      • Niklas

        Completely remove the bolt and then tap out the round black discs from the back side of each (through the hole that you took the bolt out from). They sit in a rough conical section that doesn't move easily unless you disassemble.
        Hope that helps.

        • Matafoca

          Thank you!!!! that was exactly the problem, it took a little effort but the round discs finally went loose. as far as googled yours is the only solution to the problem i found on the web. thanx again

  • nachos

    Beautiful bike. I'm trying to get the right fit for a FM015. What size is the frameset, how tall are you, and what is your inseam? I notice that the stem spacer looks very long. The longest one piece I've seen is 20mm and yours seems much longer than that — where did you get it?

    • aikendrum

      Thanks Nachos – I have modified the bike since these photos were taken, currently I only have a single 10mm spacer between the stem and the frame and the fork has been cut down to measure.

      Note I purchased these stem spacers from HongFu – they come in two different sizes – you just use multiple spacers to suit.

      I've gradually found the sweet spot on this bike after riding it for close to 2000km, seat has been moved all the way forward, the other option was to purchase a new stem but I figure the body can adapt – which it has. I've also got speedplay zero pedals (red of course) and I'm thrilled to ride this baby each day.

      Competitivecyclist Calculator….

      My Measurements

      Gender M

      Inseam 87 cm

      Trunk 64 cm

      Forearm 36 cm

      Arm 68 cm

      Thigh 60 cm

      Lower Leg 59 cm

      Sternal Notch 151 cm

      Total Body Height 178 cm

      The Competitive Fit The Eddy Fit The French Fit

      Seat tube range c-c 56.4 – 56.9 57.6 – 58.1 59.3 – 59.8

      Seat tube range c-t 58.1 – 58.6 59.3 – 59.8 61.0 – 61.5

      Top tube length 56.9 – 57.3 56.9 – 57.3 58.1 – 58.5

      Stem Length 11.6 – 12.2 10.5 – 11.1 10.7 – 11.3

      BB-Saddle Position 83.8 – 85.8 83.0 – 85.0 81.3 – 83.3

      Saddle-Handlebar 54.8 – 55.4 55.6 – 56.2 57.3 – 57.9

      Saddle Setback 4.2 – 4.6 5.4 – 5.8 4.9 – 5.3

      • aikendrum

        edit : FM015 Size 58cm, Stem 110mm

      • Thibaud

        Thanks aikendrum. One question though :
        with your inseam of 87 cm, how can BB-Saddle Position be 83.8 cm ?
        - I have the same inseam as you have, and I feel confortable with 76,5 saddle height
        - 87 x 0.883 = 76.8 cm.

        I am very interrested in your answer, because I have the same body measurements and I am seriously considering buyinf FM015 frame.

        Thibaud

  • Johnfrancismurphy2003

    i have one too. very nice and I've had a million nice bikes. only complaint….thinking…..and I can't think of anything. very stiff frame and fork. I had to sand the inside of the headtube to put the bearings in. no real problem.

  • TimmyM

    I ordered my HF015 from E-Hongfu on Thursday, arrived today in Australia. 4 working days.

    Cant wait to put her together!

    • Nigggels

      I got one last week too, have you had any trouble running the brake throught the top tube?

  • Johannes

    I had no problems running the the rear brake wire but it´s extremely spongy and creaks a lot. Anyone had problems with this?

  • Stef

    Hi , i'm always wondering for the right size . for a normal straight , non slooping frame , i always take a
    56cm CC . But how can i translate this to semi sloop or slooping frames ?? i'm 1.76cm tall .
    greetz Stef

  • gearinches

    What type of cable barrel adjusters did you use? I'd like to get some on order before my frame arrives next week, but I can't find any info.

  • Burgie82

    I bought them from ebay — Is there a step – step for the headset install? I am having troubles!

  • Tonk2001

    Nice Machine. Ive just ordered mine. Did your groupset come with the little sleeves for entry/exit of the frame internal cable routing. ?
    Also did you run the cablehousing internal of the frame( full length) or just  from entry/ exit points to mech etc?